DTS Water Spray Retort
What is Water Spray Retort machine?
Heating and cooling the tempreture through the heat exchanger, steam and cooling water will not contaminate the product, and no water treatment chemicals are required, saving the requirement of water, water treatment chemicals and energy consumption. The process water is sprayed through the pump and nozzles distributed in the retort to form a mist of water to the product to achive the purpose of sterilization. Precise temperature and presure control can be suitable for a variety of packaging products.
Suitable for a wide range of packaging forms
The pressure control module developed by DTS continuously adjusts the pressure to adapt to the change of the pressure inside the product packaging, so that the deformation of the product packaging can be minimized. No matter the rigid containers such as tin cans and aluminum cans or plastic bottle & plastic boxes or flexible containers such as aerated flexible packaging can be easily satisfied.
DTS retort equipped with precise control system of the entire process cycle.

Why Choose DTS Water Spray Retort Machine?

DTS retort equipped with precise control system of the entire process cycle
Accurate temperature control, excellent heat distribution

Accurate temperature control, excellent heat distribution

Accurate temperature sensor, pressure sensor, proportional control valve and PID control circuit ensure precise control in the whole sterilization process. The pressure is controled within 0.05bar, temperature is controled within 0.5℃.
Utlizing micro-cooling system to ensure highly clean packaging, non secondary pollution

Utlizing micro-cooling system to ensure highly clean packaging, non secondary pollution

Indirect heating and cooling through DTS patented spiral-wound heat exchanger, so that steam and cooling water are not contact with process water, the impurities in the steam and cooling water will not be brought into the retort, which avoids secondary pollution of product and does not require water treatment chemicals (no need to add chlorine), and the service life of the heat exchanger is also greatly extended.
Energy saving and environmental protection-A small amount of steam cunsumption

Energy saving and environmental protection-A small amount of steam cunsumption

A small amount of process water is quickly circulated to reach the predetermined sterilization temperature quickly.
Low noise, create a quiet and comfortable working environment.
Unlike pure steam sterilization, there is no need to vent before heating, which greatly saves steam loss and save about 30% of steam.
Small amount fo process water, excellent heat distribution

Small amount fo process water, excellent heat distribution

A small amount of process water circulates in the retort at high speed, which maks the heat distribution more uniform, without cold spots and dead spots.
HACCP and FDA/USDA compliant

HACCP and FDA/USDA compliant

DTS has experienced thermal verification experts, is a member of IFTPS, and fully cooperates with FDA-approved third-party thermal verification agencies. With rich experience in serving the clients from the North America, which make DTS know very well FDA/USDA regulations and cutting-edge sterilization technologies. That is very critical for the companies with high quality requirements, especially for the export-oriented companies.
Product process and prodcut quality uniformity and stability.

Product process and prodcut quality uniformity and stability.

DTS retort equipped with precise control system of the entire process cycle, which can real-time control of all aspects of the sterilization process. Step or linear heating modes can be choosed according to different products and process recipes to achieve the best repeatability and stability batch to batch, and sterilization intensity F0 uniform and consistent.
Why Choose DTS Water Spray Retort Machine?

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How Our Water Spray Retort Machine Works
How Our Water Spray Retort Machine Works
Setting the products into the sterilization retort, and close the door. The retort door is secured by triple safety interlocking. Through out the whole process, the door is mechanically locked.

The sterilization process is automatically carried out according to the recipe inputted to the micro-processing controller PLC.

Keep an appropriate amount of water in the bottom of retort. If needed, this water can be injected automatically at the beginning of the heating stage. For hot-filled products, this water can be preheated in the hot water tank, and then injected. During the whole sterilization process, the water is pumped through the water tubes and nozzles distributed in the retort, and circulated repeatedly. Water sprayed in the form of vapor mist, which is uniform distributed in the retort to heat the products. This ensures an even distribution of heat.

During the stage of coming up and cooking, the valves are automatically controlled by the program, and introduce steam into the primary loop of heat exchanger. The temperature is adjusted according to the set value of temperature. Condensate water is automatically discharged from the trap. Since the condensate water is not polluted, it can be transported back to the boiler for use.

Working Principle
During the cooling stage, cold water is injected into the initial loop of the heat exchanger. Cold water is regualted by an automatic valve located at the inlet of the heat exchanger, controlled by program. Since the cooling water is not in contact with the inside of the vessel, it’s not contaminated and can be reused...

    Certificates

    Our Commitment To Quality, Safety & Sustainability

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    EAC Certification

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    ISO 9001:2015 Certification

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    ISO 14001:2015 Certification

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    ISO 45001:2018 Certification

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    ASME Certification

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    NB Certification

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    CE Certification

    Water Spray Retort Machine

    DTS water spray retort is a highly efficient, fast and uniform sterilization method under counter-pressure conditions.

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    Cascading Retort Machine

    DTS water spray retort is a highly efficient, fast and uniform sterilization method under counter-pressure conditions.

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    Side Spray Retort Machine

    DTS water spray retort is a highly efficient, fast and uniform sterilization method under counter-pressure conditions.

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    Consultation
    Consultation

    We advise our clients in a professional and targeted manner before contracts are signed. We have comprehensive expertise in plant planning and project management. The goal is to achieve maximum output performance and plant availability.

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    Configuration
    Configuration

    Are you planning a filling line? Then you should talk to us.
    Not only do we design our machines into existing systems, but we also have extensive canned food line integration capabilities, designing and planning complete systems for glass, cans and other containers efficiently and economically.

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    Authentication
    Authentication

    We have major regional certifications worldwide and can provide ASME, CE, CSA, CRN, DOSH, MOM, KEA, EAC, SABER, NR13 and other certifications to ensure the smooth delivery of equipment in your region. If you need any other certifications, we can handle it too.

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    Product Testing
    Product Testing

    Thermal verification of the sterilizing autoclave is an important step in the product sterilization process. It consists of verifying the temperature uniformity within the autoclave chamber during the sterilization process to ensure that all products receive the same amount of heat. This validation is especially important when significant changes related to the heat treatment occur (e.g., acquisition of a new autoclave, new sterilization process).

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    FDA
    FDA

    DTS company's equipment test site, equipped with a 3T / H gas boiler, for each piece of equipment before leaving the factory to strictly do 100% hot test machine (steam test) and the heat distribution in the pot test, so that each piece of equipment can achieve 100% qualified to ensure the quality of the equipment.

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    Cultivate
    Cultivate

    Training can be conducted on-site at the company or in our testing laboratory. The laboratory is designed specifically for students to combine theoretical knowledge with practical experience. Throughout the training process, heat treatment experts will provide support and guidance. We also assist in applying the test results to industrial production sites.

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    Spare Parts
    Spare Parts

    Spare parts for DTS autoclaves
    Maintaining your machine ensures its longevity, reliability and optimization of its use. We recommend that you replace worn or damaged parts to prevent malfunctions that could lead to a reduction in the performance of the machine.

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    Maintenance
    Maintenance

    In order to ensure that our customers have a good experience with DTS equipment, we also provide regular maintenance services. Our technicians will come to your home during exhibitions or customer visits to provide equipment testing and software updates to ensure that your equipment is always in optimal working condition.

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    Consultation

    Configuration

    Authentication

    Product Testing

    FDA

    Cultivate

    Spare Parts

    Maintenance

    What Our Clients Say
    We have a perfect quality traceability system and safety measures to ensure the reliability, stability and uniformity of sterilization effect of product quality. Therefore, we have accumulated successful cooperation cases with leading customers and received positive praise and feedback from customers.
    Benefits of Working With DTS
    With 24 years of industry experience, more than 7,500 batch retorts have been successfully delivered. We have customers in 45 countries and local agency services in 16 countries and regions, with a proven track record in North America and Europe.
    Design PlanningDesign Planning

    Design Planning

    We provide one-stop service, covering the whole process from design to delivery. DTS develops customized plans based on your products, covering project details, time management, team collaboration and resource optimization, and provides full support and guidance. We can provide overall sterilization solutions for the food and beverage industry
    Quality AssuranceQuality Assurance

    Quality Assurance

    Strict processing process Including raw material preparation, processing, assembly, testing and packaging to ensure product quality and performance meet the expected requirements. With a perfect quality traceability system and safety measures to ensure the reliability of product quality, stability and sterilization effect uniformity.
    R&D CapabilityR&D Capability

    R&D Capability

    38 people technical research and development team, with a number of patents and certification. The laboratory can provide process testing and thermal verification services.
    After-sales ServiceAfter-sales Service

    After-sales Service

    24/7 Customer Service. Efficient and perfect on-site or remote guidance installation services and maintenance to ensure the continuous operation of equipment. Provide local agent services in 16 countries and regions.

    FAQ of DTS Water Spray Retort

    • I am interested in your product, could you please send catalogue or website to me?

      Our company has 24 year experience, and customers spread to 45 countries, cooperated with Nestle, Mars, Bonduelle, Budweiser, Dole, Shineway and other group companies. For knowing more about DTS, please kindly check attached our catalogue and presentation.

    • How long about the process time?

      Normally this should be provided from your side, but according to our experience, it’s around 60min.

    • Which kind retort is suitable for our product?

      Could you please tell me your product, packaging, packaging size and other basic information? And did you used retort before?

    • How much steam, water will consume for this retort?

      I will send you the utility consumption in the proposal.

    • Your competitors offer us 7 days of free installation and debugging, can you provide it too?

      Yes, we can provide 7 days of free installation and debugging(different customers need specific analysis).

    • How long is the delivery time? Can it be shortened?

      Could you please tell me when do you plan to use the machine? Is it urgent or not? Normally we require 4 months, but if it’s urgent for you, I will talk with our production manager

    • What is your after sale service?

      Our service team consists of 20 engineers can provide customers with one-to-one timely and effective 7*24 remote online services. Providing training services for customers personnel to DTS. We have agencies in 16 countries.

    • Do you have any local service?

      Yes, we can provide the before and after sale service in your country. If you need any more information about the machine, you can contact them or me, we will do our best to meet your needs.

    Request A Consultation
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